Sample Department
Sketch recevied from buyer to , manufacturers cotaining design including measurement of the style. Assimilating of diagram of net dimension on paper each and individual part which is called pattern when move with it throughout the whole manufacturing processes . After getting all the specs the sample is made and then it tested , inspacted and other standard tested method when sample is ok,then it is sent to buyer for identify the the faults of sample and point it. After that it returned to sample department .after rectify the sample is again sent to buyers. If it is ok, then start manufacturing processes.
Flowchart of sample department:
Sketch/design
(it is given by buyer for make sample and products are made accurding to that style of designed)
Basic block
(without anyallowance)
Working pattern
(To make of garment accurding to design)
Sample making
(Sample is made by sample man)
Basic manufacturing differnce
(Cretical path is identify)
Approved sample
(Sample approved by buyer)
Costing
(To estimmed the making charge,triming,fabric requiredand profit)
Cutting Section
Fabric cutting:
The definition of fabric is very complex. In garments industries fabric is cut from lay and spreading accuracy and properly which is termed as fabric cutting.
Flow chart of cutting section:
Production pattern
(To make production pattern for fabric cutting)
Grading
(It is done according to difference size)
Marker making
(To make marker according to various parts of production pattern)
Fabric speading
(To spread the fabric for cut)
Cutting
(To cut the fabric)
Bunding
(To make the bundle according to various types of garment parts)
Requirements of fabric cutting:
§ in cutting
§ Precession of cut
§ Clean edge
§ Infused edge
§ Consistency
§ Support of the lay
Method of fabric cutting:
There are three method of cutting are follows:
1. Manual
Hand operated scissor.
2. Manually operated power knife
Straight knife
Band knife
Round knife
Die knife
Notcher
Drill
3. Computerized
Knife
Laser
water knife
Plasma torch
Straight knife cutting machines are used in A B M fashion limited. Because it has some advantages from others which are follows.
v Comparatively cheap
Can be transferred easily
Easily operated
Round corner can cut smooth easily
Fabric can be cut from any angle
Properties of straight knife:
Directly cut the pattern pieces from the fabric lays
Could be used to cut for higher depth of fabric
Cutting speed high
Sharp and heavy corners can be cut
Blade is very sharp
Blade height 10-33 cm
Blade stropped 2.5 cm-4.5 cm
Numbering
Sorting out the components according to size and for each size make individual bundle
Ø Cutting no :3
Ø Bundle no :2
Ø Style no :1700
Ø Quantity :10
Ø Color :Red
Ø Parts name :Pocket
Ø Size:S M L :8c
Ø Serial no : 145-170=26
Bundle card
The bundle card is most important in the garments section. In export qualify garments any type of shading and size mistake is not accepted, so it is used. Because buyer can not accepted any types of shading and size mistake garments.
Bundle number: 08
Company name:
Top : Sample:
Color : Dark wash
Style no : 45721
Quantity : 10 pies
Understanding the information in a Bundle card
Company name : Bundle card contains name of it manufacturing company.
Color : It contains names of color. Because garment has many types color such as Red, Black, Yellow, Blue, Green etc.
Style no : Company gives various types of style number. Normally it has five digit number ex. 45216, 54213, 58746.
Quantity : which amount of pcs of garment contains in a bundle, it is write on the bundle card. Ex- 10, 12, 14.
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